2020/01/21
ID: 2557

Precisely dispensed

Modular dosing system from Festo optimises liquid handling

Diagnostics laboratories are currently faced with the challenge of managing ever greater volumes of samples. The media separated solenoid valve VYKA, the valve control module VAEM and the modular dispense head VTOE from Festo simplify and speed up the processing of samples. When combined with compact kinematics, extremely precise, functional system solutions are easy to implement.

From preanalytics and analytics to postanalytics, the requirements for sample processing are increasing. This requires flexibility and high levels of precision even with very small dosing volumes, as well as maximum reliability and reproducibility. By using modern, automated dispensing systems, clinical and medical laboratories can increase their efficiency for the long term. This is where modularity plays a decisive role.

 

Depending on requirements, either individual valves or a complete dispense head, which is adapted for microwell plates, are used. Standardised yet highly flexible solutions, such as the combination of the dispense head VTOE and the planar surface gantry EXCM from Festo, enable samples to be processed in line with the individual needs of the laboratories.

 

Media separated solenoid valve

The media separated solenoid valve VYKA from Festo allows the precise dispensing of fluids and the control of liquid flows in manifold duct plates for continuous flow applications. With a width of just 7 mm, this compact powerhouse doses small quantities very precisely. Thanks to a separating diaphragm made of high-performance polymers FPM and FFPM, it is also suitable for aggressive media. The small internal volume makes the valve easy to clean. The combination with FDA listed materials makes the VYKA ideal for highly sensitive applications.

 

The current control ensures the switching behaviour is highly reproducible. The holding current reduction of the plug-in electronics prevents sensitive media from heating up. The excellent performance of this valve makes it suitable not only for laboratory applications, but also for the perfume and flavour industry as well as for packaging contact lenses. There is an extensive range of accessories, including sub-bases, fittings, nozzles and the valve control module VAEM, an 8-channel holding current reduction with an extremely precise time resolution of just 0.2 ms.

 

Flexible, precise liquid handling

With up to eight dispense heads, the dispense head VTOE from Festo permits a broad range of applications for precision dispensing of various liquids and filling volumes. Innumerable specific dosing quantities can be achieved thanks to the flexible and reproducible pressure and opening times. The 8-channel dispense head VTOE is perfectly tailored to dispensing liquids in microwell plates thanks to its compact stacking dimension. The dispense head VTOE achieves a high level of integration density with manifold duct plates in either polycarbonate (PC) or sturdy PEEK.

 

Individually designed and delivered ready-to-install

The ready-to-install module solution with its high degree of individualised flexibility opens up a wide variety of possible system solutions. This applies in particular to combinations including other kinematic solutions from Festo, as well as to controlling gases and compressed air for the pressure-driven conveyance of liquids.

 

For customers looking for a ready-to-install complete solution for liquid handling, the EXCM provides a modular system with 2D or 3D kinematic system, in which various standard components interact perfectly with one another. This creates an electric and pneumatic kinematic system in combination with liquid handling.

Festo est à la fois un acteur mondial et une entreprise familiale indépendante basée à Esslingen am Neckar en Allemagne. Depuis ses débuts, Festo établit des normes en matière de technologie d'automatisation industrielle et de formation technique, contribuant ainsi au développement durable de l'environnement, de l'économie et de la société. La société fournit une technologie d'automatisation pneumatique et électrique à 300 000 clients d'automatisation d'usine et de processus dans plus de 35 industries. Le secteur LifeTech, avec la technologie médicale et l'automatisation des laboratoires, devient de plus en plus important. Les produits et services sont disponibles dans 176 pays du monde. Dans le monde entier, environ 20 600 employés dans environ 60 pays avec plus de 250 succursales ont généré un chiffre d'affaires d'environ 3,65 milliards d'euros en 2023. Sur ce total, environ 7 % sont investis chaque année dans la recherche et le développement. Dans l'entreprise apprenante, les mesures de formation et de développement représentent 1,5 % du chiffre d'affaires. Festo Didactic SE est l'un des principaux fournisseurs d'enseignement et de formation techniques et propose à ses clients du monde entier des solutions complètes d'apprentissage numérique et physique dans l'environnement industriel.

© Festo SE & Co. KG
VTOE
Distribution sans contact de très petits volumes : la tête de distribution à 8 canaux VTOE est une solution complète configurable comprenant une plaque de conduit de collecteur, des vannes de dosage et des buses.
© Festo SE & Co. KG
VAEM
Le module de commande de distributeur VAEM avec réduction du courant de maintien est idéal pour contrôler les têtes de dosage.  
© Festo SE & Co. KG
Portique planaire pour l'automatisation de laboratoire
La meilleure solution possible pour les fabricants de systèmes : en plus de ses propres composants tels que le portique planaire EXCM, Festo intègre également des composants de fabricants tiers.
© Festo SE & Co. KG
Pipetage dans des microplaques
Les étapes du processus d'ajout de différents liquides aux microplaques sont automatisées et reliées dans un espace très compact.

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